| Results speak louder than descriptions. Here are selected projects — what the problem was, what changed, what it achieved. |
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Chemical consumption — Many eyeglass manufacturers (DE, IT, USA) |
Custom cleaner development — high purity |
Cleaning chemistry simplified — large manufacturer |
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Cleaning and chemical use optimised across multiple production sites. Rework rates dropped significantly. For several clients, chemical consumption reduced by approx. two-thirds — with improved cleanliness results. |
Multiple purpose-built cleaning agents developed and production-tested. All agents now in active commercial use, sold through partner network. |
Three different cleaners replaced by a single agent at under 1% concentration. Results improved. Validation accelerated because the agent was already in use elsewhere in the same facility. |
| Dosing automation | Process setup for ultra clean optics — high requirements | ...before cleaning |
| Setting up many automatic dosing systems even of multiple cleaners in a continuous cleaning line.
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Implementation of a cleaning process for optics, particle-free down to below 100nm. Testing with a special scanning microscope. Factory Acceptance Test (FAT) performed. |
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Hard coating optimisation — eyeglass manufacturers (DE, IT) |
Example: Concentration |
Cooling lubricant substitution |
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Dip and spin coating processes optimised alongside cleaning. Rework rate for special glass types reduced significantly. |
Cleaning tank: Change of concentration over several hours due to carry over.
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Cooling lubricant substitution |
| Example: Comparison | Polishing agent removal — multi-chamber system | Example: Enrichment |
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Simple comparison of two different cleaners.
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Targeted modification of existing chemistry. Major improvement in polishing residue removal from optical glass. Stabilised through regular maintenance protocol. |
Rinsing tank: Enrichment from the previous cleaning tank due to carry over of detergent.
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